NG-22RS MACHINE PACKING PARTS DETAIL

1. Infeed Conveyor System

• Feeds the mattress automatically into the machine

• Keeps mattress aligned during processing

• Reduces manual handling

2. Film Feeding Roll Section

• Holds PE plastic packaging film

• Automatically wraps film around mattress

• Controls film tension and alignment

3. Compression Press Unit

• Hydraulic compression chamber

• Compresses mattress thickness using high pressure (up to 60T–100T depending on version)

• Reduces shipping volume

4. Folding System

• Automatically folds mattress in half

• Used before roll-packing

• Important for thick foam and hybrid mattresses

5. Rolling Mechanism

• Rolls compressed mattress into cylindrical form

• Adjustable roll diameter

• Makes “bed-in-a-box” packaging possible

6. Heat Sealing Unit

• Seals plastic packaging after compression

• Creates airtight or semi-vacuum packaging

• Prevents air expansion during transport

7. Hydraulic System

• Includes hydraulic pumps, cylinders, oil tank

• Powers compression plates and moving systems

• One version lists 15KW oil pump power

8. PLC Control Cabinet

• Siemens PLC + HMI touchscreen system

• Controls:

  • pressure

  • timing

  • conveyor speed

  • sealing

  • rolling

  • alarms

9. Pneumatic/Air System

• Uses compressed air (0.6–0.8 MPA)

• Operates valves, actuators, and sealing functions

10. Outfeed/Discharge Conveyor

• Moves packed mattress out automatically

• Ready for boxing, palletizing, or shipping